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Custom Printed Rollstock Film for Food Packaging

Custom printed rollstock film in M.OPP/MPET/PE, a three-layer barrier laminate for coffee, snacks and dry foods that need moisture and oxygen protection on high-speed form-fill-seal lines.

This is rollstock film, supplied on cores for form-fill-seal and flow-wrap lines rather than as pre-made bags. The standard build is M.OPP/MPET/PE: metallised OPP on the outside for print and stiffness, metallised PET as the barrier core, and a PE sealing layer on the inside. The MPET layer does the heavy lifting against oxygen and moisture; the PE layer is what actually seals. Thickness is set to the job, since the film has to run at the line speed and seal strength the filling equipment needs. Roll length is 50–300 m, and width, sealant layer and print repeat are all made to order.

Typical uses are dry goods filled on vertical or horizontal form-fill-seal machines: ground coffee, nuts, dried fruit, biscuits, pet treats, tea and powdered mixes. The film is printed, slit and wound to your repeat, so the artwork has to be finalised before the print run starts. A one-way degassing valve can be added for roasted coffee, and a tear notch or easy-peel seal helps the consumer open the pack. A zipper is possible on some formats but adds cost and slows the line. Choose a mono-material PE or PP recyclable structure when the pack is a simple dry food and the store's recycling stream accepts it; choose the foil or metallised laminate when the product is oxygen-sensitive and shelf life matters more than recyclability. Compostable PLA/PBS options exist but run slower and seal in a narrower window.

SizeCustomizable
Length50-300M (customizable)
MaterialM.OPP/MPET/PE (customizable)
ColorCustomizable
MOQFrom 100 pcs (digital printing) / 10,000 pcs (gravure)
Lead time10–15 working days after artwork approval

Typical applications

  • 500 g ground coffee with degassing valve
  • 200 g mixed nuts and dried fruit
  • 1 kg pet treats and kibble
  • 150 g biscuits and crackers
  • 100 g loose leaf tea
  • 500 g powdered drink mix

Frequently asked

What is the minimum order quantity for custom printed rollstock film?
Digital printing starts at 10 kg of film, which suits short runs, trials and seasonal packs. Rotogravure printing starts at 200 kg and is the better choice once the design is stable and you want the lower unit cost at volume. Lead time is 10–15 working days for digital after artwork approval, and 20–25 working days for rotogravure.
Can I get a recyclable or compostable version of this film?
Yes. Mono-material PE and PP recyclable structures and PLA/PBS compostable options are available, but they trade barrier and line speed for recyclability. A mono-PE film will not match the oxygen barrier of an M.OPP/MPET/PE laminate, so it suits dry, less sensitive products. Compostable films also seal in a narrower temperature window, so your filling line settings may need adjusting.
How do I know the film will run on my filling machine?
Send the roll width, core diameter, wind direction and the seal temperature range your line uses, and the film is made to those specs. Free stock samples are available so you can trial the structure on your equipment before committing to a print run; you only cover the courier cost. If you are unsure about barrier, ask for a structure recommendation based on your product's shelf-life target.

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Custom Printed Rollstock Film for Food Packaging
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