Custom Resealable Lay Flat Barrier Pouches Packaging Wholesale
Matte film/pure aluminum/PE lay flat pouch, 140 micron, for mask, tea, snack and coffee brands needing a resealable barrier pack with custom print.
This is a custom lay flat pouch built from a three-ply laminate: a matte outer film, a pure aluminum barrier layer, and an inner PE sealant. The standard gauge is 140 micron, and both thickness and dimensions are made to order. The aluminum core blocks moisture, oxygen and light, which protects aroma and texture in dry goods. The matte finish keeps glare low and holds print detail well.
Lay flat pouches suit brands that want a compact, shelf-stable pack without the base structure of a stand up pouch. They run on common vertical form fill seal lines and seal on three or four sides. A zipper turns the pack into a resealable format, and a tear notch above it helps opening. A window can show the product, though it interrupts the aluminum layer and reduces barrier in that area. For recyclable mono-PE or compostable PLA/PBS, expect lower oxygen and moisture resistance than this foil laminate. Choose mono-PE when recyclability is the priority and shelf life is short; keep the aluminum structure for coffee, tea and snacks that need a longer barrier.
| Size | Customizable |
|---|---|
| Thickness | 140 micron (customizable) |
| Material | Matte film/pure aluminum/PE (customizable) |
| Color | Customizable |
| Product use | Mask bag/tea bag/snack bag/coffee bag |
| MOQ | From 100 pcs (digital printing) / 10,000 pcs (gravure) |
| Lead time | 10–15 working days after artwork approval |
Typical applications
- 250 g whole bean coffee
- 100 g loose leaf tea
- single-serve snack packs
- sheet mask 5-pack
- pet treat sample pouches
- protein powder 500 g
Frequently asked
Can this lay flat pouch be made with a zipper and tear notch for resealing?
Yes. A press-to-close zipper and a tear notch above it are common on this format. The zipper adds a few millimetres to the top seal area, so confirm your fill line can handle the extra headspace.
What is the minimum order quantity for custom printed lay flat pouches?
Digital printing starts at 100 pouches, and rotogravure starts at 10,000 pouches. Digital runs ship in 10-15 working days after artwork approval; rotogravure takes 20-25 working days. Choose digital for short runs or frequent design changes.
Is a 140 micron foil laminate suitable for coffee with a degassing valve?
Yes, the aluminum layer provides the oxygen and moisture barrier coffee needs. A one-way degassing valve can be added to release CO2 without letting oxygen in. If you need recyclability instead, a mono-PE structure is available but will have a shorter shelf life.
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