Free stock pouch samples for qualified brands — request yours today.

Custom Sachet Pouch Bag For Cosmetic Sample Packaging

Flat sachet pouch in OPP/PET/AL/PE at 100 micron, providing light and moisture barrier for cosmetic samples and single-dose products.

This is a flat sachet pouch built from a laminated structure of OPP, PET, aluminium foil and PE. The 100 micron thickness is typical for this format and can be adjusted to suit fill weight and barrier needs. The aluminium layer blocks light, oxygen and moisture, which protects sensitive formulas such as creams, serums and oils. The PE inner layer allows heat sealing on standard vertical form-fill-seal lines.

These sachets suit cosmetic samples, single-dose applications and travel sizes. They run on vertical form-fill-seal equipment or can be supplied pre-made for manual filling. The flat profile keeps shelf presence low and postage costs down. A tear notch is common for easy opening. A spout or zipper is not typical on this format because the flat seal area is narrow. If you need a fully recyclable pack, a mono-material PE or PP structure can replace the foil laminate, but you lose the high light and oxygen barrier that aluminium provides. For formulas sensitive to oxidation, the foil structure remains the safer choice.

NameCosmetic sample packaging
Thickness100 micron (customizable)
MaterialOpp/pet aluminum/pe (customizable)
ColorCustomizable
Bag typeFree shape, flat bag
MOQFrom 100 pcs (digital printing) / 10,000 pcs (gravure)
Lead time10–15 working days after artwork approval

Typical applications

  • 5 g cosmetic cream sample
  • 10 g serum sachet
  • 3 g lip balm sample
  • 15 g shampoo sample
  • 2 g perfume tester
  • 20 g body lotion sample

Frequently asked

Can this sachet run on my vertical form-fill-seal machine?
Yes, the OPP/PET/AL/PE laminate is designed for heat sealing on standard VFFS lines. The 100 micron thickness is typical for this format, but you should confirm seal parameters with your machine supplier. If you need a different thickness or sealant layer, we can adjust the structure.
What is the minimum order quantity for custom printed sachets?
With digital printing, MOQ starts at 100 pieces. For rotogravure printing, MOQ is 10,000 pieces. Digital runs ship in 10-15 working days after artwork approval, while rotogravure takes 20-25 working days.
Is a recyclable version available for this sachet?
Yes, we can replace the foil laminate with a mono-material PE or PP structure that is recyclable. However, this reduces the light and oxygen barrier. If your formula is sensitive to oxidation or light, the aluminium foil structure is more protective.

Related products

Custom Sachet Pouch Bag For Cosmetic Sample Packaging
Need custom packaging?