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Eco Friendly 3 Side Seal Pouch​ For Cosmetic Packaging

Three-side-seal flat pouch in OPP/PET/AL/PE, 100 micron, with aluminium barrier for cosmetics. Suits powders, creams and samples.

This is a flat, three-side-seal pouch built for cosmetic packaging. The construction is OPP/PET/aluminium/PE at 100 micron, and the aluminium layer blocks light, oxygen and moisture. That matters for formulas with oils, actives or fragrance. The pouch can also be made in other material combinations if the barrier requirement is different. The flat, free-shape format gives a clean print area on the front and back, with seals on three sides.

It is used for powders, creams, lotions, masks and sample sachets. On a filling line, the pouch is filled from the open top edge and then heat-sealed. The flat format runs well on vertical form-fill-seal and hand-fill setups, but it has no base gusset, so it stands only if the product supports it. A zipper is possible but adds cost and reduces the fill opening. A window can be added if the material is changed to a clear laminate, though that removes the aluminium barrier. For a recyclable mono-PE or mono-PP structure, barrier drops and shelf life shortens; foil laminates remain the better choice for light- and oxygen-sensitive cosmetics.

NameCosmetic packaging
Thickness100 micron (customizable)
MaterialOpp/pet aluminum/pe (customizable)
ColorCustomizable
Bag typeFree shape, flat bag
MOQFrom 100 pcs (digital printing) / 10,000 pcs (gravure)
Lead time10–15 working days after artwork approval

Typical applications

  • 10 g cosmetic sample sachet
  • Face mask powder refill pack
  • Lip balm and salve flat pouch
  • Single-use cream and lotion sachet
  • Solid shampoo and conditioner bar wrap
  • Travel-size cosmetic flat bag

Frequently asked

Can this three-side-seal pouch hold liquids or creams without leaking?
Yes, the three-side-seal format is sealed on three edges and filled from the top, then heat-sealed. The PE inner layer gives a strong seal, but the seal width and temperature must be set for the 100 micron laminate. For low-viscosity liquids, test the seal integrity before full production.
What is the minimum order quantity for this cosmetic pouch?
With digital printing, MOQ starts at 100 pcs for pouches. With rotogravure printing, MOQ starts at 10,000 pcs. Digital runs ship in 10-15 working days after artwork approval; rotogravure takes 20-25 working days.
Can I add a zipper or a window to this flat pouch?
A zipper can be added, but on a flat three-side-seal pouch it reduces the fill opening and adds cost. A window requires a clear laminate, which removes the aluminium layer and lowers the light and oxygen barrier. If barrier is critical, keep the foil structure and skip the window.

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Eco Friendly 3 Side Seal Pouch​ For Cosmetic Packaging
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