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Recyclable High Barrier Pouch For Food Packaging

A 140-micron metallized paper pouch that provides high barrier and recyclability, suited for tea, coffee, snacks, and freeze-dried food brands.

This pouch is built from metallized paper-U, a material that combines a metallized layer with a paper substrate to deliver barrier against moisture, oxygen, and light. At 140 micron, it offers a sturdy feel and good puncture resistance. The structure is designed to be recyclable in paper streams, depending on local facilities. It protects contents from environmental factors that cause staling and loss of aroma.

The pouch suits dry goods such as tea, coffee, snacks, and freeze-dried foods. It runs on standard filling lines and can be sealed with heat. For products sensitive to oxygen, a one-way degassing valve can be added for coffee, while a zipper or tear notch improves usability. A window is not typical because it would interrupt the metallized barrier. Compared to a foil laminate, this material may have slightly lower oxygen barrier, but it meets recyclability goals where that matters. For extended shelf life, a foil structure may still be preferred.

SizeCustomizable
Thickness140 micron (customizable)
MaterialMetallized Paper-U (customizable)
ColorCustomizable
Product useTea bag/snack bag/coffee bag/freeze dried food bag
MOQFrom 100 pcs (digital printing) / 10,000 pcs (gravure)
Lead time10–15 working days after artwork approval

Typical applications

  • 250 g whole bean coffee
  • 100 g loose leaf tea
  • 150 g freeze-dried fruit
  • 200 g trail mix
  • 500 g pet treats

Frequently asked

What is the minimum order quantity for this pouch?
With digital printing, MOQ starts at 100 pieces. For rotogravure, MOQ is 10,000 pieces. This allows small brands to test the market before scaling up.
Can this pouch be used for coffee?
Yes, but coffee requires a one-way degassing valve to release CO2. The valve can be added as an option. Without it, the pouch may inflate and affect shelf life.
Is this material truly recyclable?
Metallized paper-U is designed for recyclability in paper streams, but acceptance depends on local recycling facilities. It is not compostable. For compostable options, consider PLA/PBS structures.

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Recyclable High Barrier Pouch For Food Packaging
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