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Side Gusseted Poly Bags Flexible Packaging For Distributor

Side gusset bag with matte oil, pure aluminium and PE layers at 140 micron. High moisture and oxygen barrier for coffee, tea and snacks, built for distributors.

This side gusset bag is built from a three-part laminate: a matte oil outer layer, a pure aluminium barrier layer and a PE inner sealant layer. The total thickness is 140 micron. The aluminium core blocks moisture, oxygen and light, which slows staling in roasted coffee and protects tea leaves and snack products from losing aroma or going soft. The matte oil finish gives a low-sheen surface that takes print well without glare.

The side gussets let the bag stand and expand as it fills, so it holds a stable shape on shelf and uses cube space efficiently in a carton. Run it on vertical form-fill-seal or pre-made pouch lines. Sealing needs clean, flat PE surfaces, so keep the seal bars aligned with the gusset folds. A one-way degassing valve suits roasted coffee; a zipper or tin tie works for tea and snacks that are opened repeatedly. A window is less common here because the aluminium layer already blocks light. If recyclability is the priority, a mono-material PE structure is the better route, but it gives up some of the oxygen and moisture barrier that this foil laminate delivers.

SizeCustomizable;
Thickness140 micron;
MaterialMatte oil/pure aluminum/PE;
ColorCustomizable;
Product useCoffee/snacks/tea;
MOQFrom 100 pcs (digital printing) / 10,000 pcs (gravure)
Lead time10–15 working days after artwork approval

Typical applications

  • 250 g whole bean coffee
  • 500 g ground coffee
  • 100 g loose leaf tea
  • 200 g dried fruit and nuts
  • 150 g pet treats
  • 500 g snack mixes

Frequently asked

Can this side gusset bag run on my existing filling line?
It depends on your line format. Pre-made side gusset bags need a pick-fill-seal machine or a manual filling setup, while rollstock requires a vertical form-fill-seal machine with gusset-forming plates. Send us your fill weight and machine type, and we will confirm the bag dimensions and gusset depth that fit.
What is the minimum order quantity for this bag?
With digital printing, the MOQ starts at 100 pieces per pouch size. Rotogravure printing lowers the unit cost at volume but raises the MOQ to 10,000 pieces. Lead time is 10-15 working days for digital and 20-25 working days for rotogravure after artwork approval.
Does the aluminium layer affect recyclability?
Yes. The pure aluminium layer gives a strong moisture and oxygen barrier, but it makes the laminate hard to recycle in most kerbside streams. If recyclability is a hard requirement, consider a mono-material PE structure instead. It runs on the same side gusset format but offers a lower barrier, so it suits shorter shelf-life products.

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